handcrimptoolfor1.50mm(.591")pitch,mx150 ? crimpterminals docno:ats638116000 releasedate:032106 uncontrolledcopy page1of5 revision:e revisiondate:100109 insulation crimp brush striplength bellmouth crimp height bend down bendup rolling conductor crimp twisting cut off tab seam terminalwidth nottoexceed 2.65mmaftercrimp wirebend wirebend 0.30 thisarea wirebrushmustbe flushorbelowtop ofconductorcrimp handcrimptool specificationsheet orderno.638116000 features % afullcycleratchetinghandtoolensurescomplete crimps % ergonomicallydesignedsofthandles % preciselydesignedcrimpingprofileswithsimpleco ntactpositioning % easyhandlingduetooutstandingforceratio scope products: 1.50mm(.591")pitch,mx150 ? receptaclefemalecrimpterminals,1822awg. terminalorderno. wiresize insulationdiameter striplength terminal seriesno. reel awg mm2 mm in. mm in. 18 0.83 1.912.06 .075.081 4.705.60 .185.220 330012004 330013004 330012022 330013022 330014002 330014022 330015002 330015022 20 0.58 1.701.85 .067.073 4.705.60 .185.220 330012005 330012023 330013005 330013023 33001 330014003 330014023 330015003 330015023 22 0.36 1.501.65 .059.065 4.705.60 .185.220 18 0.83 1.912.06 .075.081 4.705.60 .185.220 330122002 330122022 330123002 330123022 20 0.58 1.701.85 .067.073 4.705.60 .185.220 33012 330122003 330122023 330123003 330123023 22 0.36 1.501.65 .059.065 4.705.60 .185.220 18 0.83 1.912.06 .075.081 4.705.60 .185.220 347500002 347501002 20 0.58 1.701.85 .067.073 4.705.60 .185.220 34750 347500003 347501003 22 0.36 1.501.65 .059.065 4.705.60 .185.220 customertocutoffterminalfromreel:0.50mm(.02 0)maximumcutofftab. terminalswerevalidatedperuscar21usingthefol lowingwirespecifications: m1l123a(txl),m1l135a1(utx),andm1l126a1(met rictxl). customersarerequiredtocompletevalidationtesti ngiftoolingpurchasedoutsidemolexinc. and/orwirespecificationsaredifferentthanabo ve. definitionofterms type4a
handcrimptoolfor1.50mm(.591")pitch,mx150 ? crimpterminals docno:ats638116000 releasedate:032106 uncontrolledcopy page2of5 revision:e revisiondate:100109 crimpspecification bellmouth conductorbrush terminalseriesno. mm in. mm in. 33001 0.251.25 .010.049 0.150.40 .006.016 33012 0.251.25 .010.049 0.150.40 .006.016 34750 0.251.25 .010.049 0.150.40 .006.016 wirebrushtobebelowtopofconductorcrimp. bendupbenddown twistroll terminal seriesno. degree degree 33001 33012 34750 crimpedterminalsandupto5mmofwirepastthein sulator cutofftabmustfreelyfitinthecheckingaid,par tno.638682008 seam seamshallnotbe openandnowireallowed outofthecrimpingarea orderseparately aftercrimping,thecrimpprofilesshouldmeasuret hefollowing: conductor wiresize crimpheight crimpwidth profile awg terminalseriesno. awg mm 2 mm in. mm in. 18 20 22 18 0.83 1.201.30 .047.051 2.052.25 .081.089 x 20 0.58 1.101.20 .043.047 2.052.25 .081.089 x 33001 22 0.36 0.951.05 .037.041 1.501.70 .059.067 x 18 0.83 1.201.30 .047.051 2.052.25 .081.089 x 20 0.58 1.101.20 .043.047 2.052.25 .081.089 x 33012 22 0.36 0.951.05 .037.041 1.501.70 .059.067 x 18 0.83 1.201.30 .047.051 2.052.25 .081.089 x 20 0.58 1.101.20 .043.047 2.052.25 .081.089 x 34750 22 0.36 0.951.05 .037.041 1.501.70 .059.067 x insulation wiresize crimpheight crimpwidth pullforce minimum terminalseriesno. awg mm 2 mm in. mm in. n lb. 18 0.83 1.902.10 .075.083 2.202.40 .086.094 89. 9 20.2 20 0.58 1.802.00 .071.079 2.002.20 .079.087 75. 6 17.0 33001 22 0.36 1.751.95 .069.077 1.802.00 .071.079 49. 8 11.2 18 0.83 1.902.10 .075.083 2.202.40 .086.094 89. 9 20.2 20 0.58 1.802.00 .071.079 2.002.20 .079.087 75. 6 17.0 33012 22 0.36 1.751.95 .069.077 1.802.00 .071.079 49. 8 11.2 18 0.83 1.902.10 .075.083 2.202.40 .086.094 89. 9 20.2 20 0.58 1.802.00 .071.079 2.002.20 .079.087 75. 6 17.0 34750 22 0.36 1.751.95 .069.077 1.802.00 .071.079 49. 8 11.2 t tt t toolqualificationnotes: 1. pullforceshouldbemeasuredwithnoinfluencefro mtheinsulationcrimp. 2. theabovespecificationsareguidelinestoanoptim umcrimp.
handcrimptoolfor1.50mm(.591")pitch,mx150 ? crimpterminals docno:ats638116000 releasedate:032106 uncontrolledcopy page3of5 revision:e revisiondate:100109 operation openthetoolbysqueezingthehandlestogether,at theendofthe closingstroke,theratchetmechanismwillrelease thehandles,and thehandtoolwillspringopen. crimpingterminals 1. liftthewirestopbladeup. 2. inserttheterminalfullyintothecorrectdieprof ileandthelocator slotuntiltheterminalisfullyseatedandstops. 3. pushdownthewirestopblade.makesurethewire stopbladeis fullyseatedontheterminalbehindtheconductorg ripsection. 4. slidetheprestrippedwireintotheterminal;make suretoaimthewireendtowardsthetippointon thewire stopblade.seefigure1.alignthewiresothat itisparallelto,andsittingintotheterminal. maintainalight andconstantpressureonthewirethatisseatedin theterminalatalltimes.(donotletgoofthe wire.)besure toholdthewireandterminalinplaceuntilthete rminalisfullycrimped.seefigure2. caution: pushingthewireagainstthewirestopbladewith toomuchforcecancausewirestrandsto bendupandabovethetopoftheconductorcrimp. ifthisoccurs,depressstrandsbelowthetopofth e conductorcrimptopreventmattesealdamage. 5. closethetooluntiltheratchetreleases. 6. carefullyremovethecrimpedterminal. note: tomaintaingoodbrushcontrolandaconsistentb ellmouththecrimpinginstructionsmustbe followed. maintenance itisrecommendedthateachoperatorofthetoolbe madeawareof,andresponsiblefor,thefollowing maintenancesteps: 1. removedust,moisture,andothercontaminants withacleanbrush,orsoft,lintfreecloth. 2. donotuseanyabrasivematerialsthatcould damagethetool. 3. makecertainallpins;pivotpointsandbearing surfacesareprotectedwithathincoatofhigh qualitymachineoil.donotoilexcessively. 4. whentoolisnotinuse,keepthehandlesclosed topreventobjectsfrombecominglodgedinthe crimpingdies,andstorethetoolinaclean,dry area. terminal pre stripped wire locator figure1 wirestop blade conducto r punch wire locator terminal insulation punch insulation anvil conductor anvil wirestop blade figure2 retainer spacer
handcrimptoolfor1.50mm(.591")pitch,mx150 ? crimpterminals docno:ats638116000 releasedate:032106 uncontrolledcopy page4of5 revision:e revisiondate:100109 miscrimpsorjams (seefigure3) shouldthistooleverbecomestuckorjammedinap artiallyclosedposition, donot forcethehandlesopenor closed. thetoolwillopeneasilybypushingtheratchet releaselever. warranty thistoolisforelectricalterminalcrimpingpurpo sesonly.thistoolismadeofthebestqualityma terials.allvital componentsarelonglifetested.alltoolsarewar rantedtobefreeofmanufacturingdefectsforape riodof 30 days. shouldsuchadefectoccur,wewouldexchangethet oolfreeofcharge.thiswillnotbeapplicableto altered,misused,ordamagedtools.thistoolisd esignedforhanduseonly.anyclamping,fixturing ,oruseof handleextensionsvoidsthiswarranty. handheldcrimpingtoolsareintendedforlowvolum e,prototyping,orrepairrequirementsonly. caution: repetitiveuseofthistoolshouldbeavoided. notes: 1. thistoolshouldonlybeusedfortheterminalsand wiregaugesspecifiedonthissheet. 2. thistoolisnotadjustable.variationsintools, terminals,wirestrandingandinsulationtypesmay affectcrimp height. 3. thistoolisintendedforstandardconductorsizes. itmaynotgiveagoodinsulationcrimpsupportf orall insulationsizes. 4. molexdoesnotrepairhandtools(seewarrantyabov e)thereplacementpartslistedaretheonlyparts availableforrepair.ifthehandlesorcrimptool ingisdamagedorworn,anewtoolmustbepurchase d. 5. pullforceshouldbeusedasthefinalcriteriafor anacceptablecrimp.pullforceismeasuredwith no influencefromtheinsulationcrimp.theinsulatio nshouldbestrippedlong(1/2in.)sotheinsulati ongripson theterminaldonotgripthewireinsulationorthe conductor.refertomolexqualitycrimpinghandbo ok 638000029foradditionalinformationoncrimpinga ndcrimptesting. 6. molexdoesnotcertifycrimphandtools. caution :molexcrimpspecificationsarevalidonlywhenu sedwithmolexterminals,applicatorsand tooling.
handcrimptoolfor1.50mm(.591")pitch,mx150 ? crimpterminals docno:ats638116000 releasedate:032106 uncontrolledcopy page5of5 revision:e revisiondate:100109 figure3 ratchet releaselever handle spring crimping spring(2) locator 2 1 3 m4x20mm longbhcs partslist itemnumber ordernumber description quantity 1 636000520 crimpingspring 2 2 638116075 locator 1 3 636000525 handlespring 1 americasheadquarters lisle,illinois60532u.s.a. 180078molex amerinfo@molex.com fareastnorthheadquarters yamato,kanagawa,japan 81462652324 feninfo@molex.com fareastsouthheadquarters jurong,singapore 6562686868 fesinfo@molex.com europeanheadquarters munich,germany 49894130920 eurinfo@molex.com corporateheadquarters 2222wellingtonct. lisle,il60532u.s.a. 6309694550 fax:6309691352 visitourwebsiteathttp://www.molex.com
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